Warehouse Automations

Warehouse Automations

Imagine a warehouse running like a perfectly tuned machine. Our whole portfolio of warehouse automation technologies offers streamlined procedures, best use of available space, and lightning-fast order fulfillment. Whether your automation journey is just beginning or you want to advance it, we create and provide tailored systems that match your particular requirements.

Solution Components

Our AGVs are autonomous mobile robots designed to move materials within facilities. They optimize space, flexibility, and operational efficiency while boosting productivity and reducing costs. AGVs are ideal for various applications such as non-value-added material movement, challenging environments, steady throughput, labor scarcity, repetitive transport, buffer locations, complex production flows, and interfacing with automated warehouses and shipping processes.

Autonomous Mobile robots, or AMRs, run free in diverse settings without human control. In sectors including manufacturing, shipping, healthcare, and retail, they streamline jobs. Navigating and mapping tools for obstacle avoidance, real-time route corrections, and safe operation define key elements and advantages. AMRs provide cost cutting, greater efficiency, scalability, adaptability, and manufacturing capability. Through handling dangerous, repetitious, and heavy-lifting jobs, they improve workplace safety.

For warehouses, our Shuttle System solutions provide a space-saving, effective retrieval and storage mechanism. These systems ride on rails within current racking systems using a network of automated carriages. This maximizes storage capacity without calling for a greater warehouse footprint by removing wasteful aisle space. Reducing travel time for pickers, the computer-operated carriages retrieve and deliver pallets to specified pick sites, therefore increasing general efficiency. To suit different warehouse layouts and operational requirements, we provide 2- and 4-way shuttle systems. While the 4-way system gives more freedom for complicated layouts and picking from several sides of the aisle, the 2-way system is perfect for basic layouts with mostly straight pallet movements.

Fundamentally, Automated Storage and Retrieval System / ASRS is a computer-operated material handling system that simplifies facility item handling, storage, and retrieval. Pallet loads, rolls or containers are automatically handled by our heavy duty pallet automated storage and retrieval system (ASRS). Intramega Global's Automated Storage and Retrieval Systems (ASRS) are made for best performance; they effectively save any item in a small area and provide quick access of choosing when necessary. The most recent controls technologies for pallet ASRS machines make them quite accurate and efficient. Every machine has quiet running and dependability built into it.

Through automated goods transportation and sorting, our conveyor and sorting systems change your warehouse operations. While integrated sorting technology like barcode scanners guarantees accurate and quick order fulfillment, these modular and scalable systems effectively move goods between zones using conveyor belts and rollers. While increasing throughput and worker safety, this lessens manual handling, labor expenditures, and sorting mistakes. From belt conveyors for flexible product transportation to warehouse execution software for best workflow control, we provide a range of conveyor alternatives and sorting solutions to match your particular demand.

Through automated delivery of items to picker stations, goods-to-- person (GTP) solutions revolutionize warehouse fulfillment procedures. For pickers who often search warehouse aisles for things, this removes time-consuming trips. Automated systems in a GTP system retrieve items depending on order requirements and forward them straight to assigned pickup locations. This helps pickers to concentrate just on choosing the right products, therefore enhancing general efficiency and speed of order fulfillment. By lowering the need to go great distances and maybe handle heavy objects, GTP solutions also help pickers to avoid physical strain. We provide a range of bespoke GTP solutions to meet your particular requirements, therefore guaranteeing a customised approach to maximising your warehouse filling process.

For warehouses managing high- volume, fast-moving inventory, carousel systems provide a space-saving and effective storage option. Rotating carousels with several shelves or bins define these automated systems. Carousels maximize space use by squeezing store capacity inside a small area. By delivering the needed goods straight to the picker, the revolving shelves greatly cut trip time and increase picking efficiency. Faster order filling and maybe reduced labor costs follow from this. Both horizontal and vertical layouts allow carousel systems to be tailored to suit a range of storage requirements and product types, therefore releasing a new era of space management and picking efficiency in your warehouse.

Using cutting-edge technologies including robotic arms and techniques like pick-to--light and put-to-light, automated order picking solutions transform the way warehouses conduct the picking process. LED lights, for instance, guide pickers to the precise item positions in a pick-to--light system, therefore substantially cutting the time spent product seeking and decreasing mistakes. These automated systems, when combined with a warehouse management system (WMS), can quickly find, retrieve, and get things ready for shipment, therefore guaranteeing great accuracy and efficiency.

Particularly in highly volume businesses with regular order cycles, automated picking helps warehouses fulfill orders faster. Automation also lessens human error, which lowers expensive returns and increases consumer satisfaction. Highly scalable and flexible, automated picking technologies let warehouses quickly react for seasonal peaks or inventory fluctuations. To fit certain operating requirements, they support batch, zone, and wave picking as among the several picking techniques.

At the heart of this symphony lies the seamless integration of your Warehouse Management System (WMS) and Warehouse Control System (WCS). The WMS acts as your conductor, overseeing the big picture - inventory, orders, and overall operations. The WCS, your dedicated section leader, translates those plans into real-time instructions for the automated equipment on the floor. This dynamic duo ensures optimal workflow, efficient task allocation, and accurate execution.

With this symphony, we bridge the gap between your core systems and a wide range of intralogistics solutions, including conveyor and sorting systems, shuttle systems, goods-to-person systems, carousel systems, and other intralogistic system.

Modern RFID solutions meant to simplify tracking, boost inventory accuracy, and increase operational efficiency are here at hand. From deployment to integration, our RFID technology provides real-time visibility and control that changes how you handle inventory and assets all around your warehouse and supplier chain.

RFID improves accuracy, speed, visibility, security, and cost-effectiveness in warehouse operations. It helps with demand forecasting by lowering manual entry errors, guaranteeing precise, current stock levels, and minimizing inconsistencies. The automation of RFID makes it possible to quickly scan multiple goods without requiring a line of sight, which speeds up procedures like receiving, shipping, and inventory counts and increases efficiency.